Hard candy factory manufacturing practices
First, the production preparation
1. According to the proportion formula, according to mandate the production of the day picking produce, collect the raw materials (glucose syrup, white sugar) buffer zone in the workshop, from the ground, away from the wall, neatly placed.
2. Flavor, citric acid, malic acid, glucose powder and food additives produced by the production quota for the day of picking, sealed, moisture-proof work to do.
3. According to the day of production, and receive inferior treatment, alone fat, white pigment and so on.
Second, of the sugar
1. According to the production capacity of production equipment, steam supply, production speed into account, in strict accordance with the formula established scales to take raw materials, sandwich pot clean, first add water, heat to boil water, add sugar and finally add maltose, until sugar fully dissolved, turn off the steam storage tank to save the sugar filter.
2. If the defective treatment, according to the provisions dealing with defective formula and adding the proportion of the other pot before adding water, boil after adding defects, defective heating to fully dissolve, filtered added to save the tank The sugar in the mix.
Of sugar Note: sandwich pot of sugar, as long as white granulated sugar immediately after bloom off steam, stop heating. Otherwise affect the product gloss.
Third, the vacuum boil sugar
1. This position is in the whole process the most important, the most stringent requirements on the operator of a job, the operation will have a direct impact on the smooth back of the whole process and product quality. The position operator depending on the operating experience, technical requirements and changes in actual production in time to adjust.
2. Boil sugar, three factors most critical processes: boil sugar, pressure, temperature, boil sugar, sugar flow. Boil sugar and pressure is normal for the 0.55-0.6Mpa, boil sugar affects the vapor pressure time, pressure is low, boil sugar and the hours are long; boil sugar, summer temperature 145-150 degrees, 140-145 degrees in winter, boil sugar and temperature affect the brace the surface when the viscosity of sugar, boil sugar, temperature is not enough, not easy to stick the machine operation, boil sugar, high temperature, the sugar does not separate, low elongation, easy to break; sugar after flow is boiled under vacuum pan sugar flow, the time constant in vacuum, the flow rate of water pumping when the net within Sugar, sugar viscosity, poor operation, finished high moisture. Traffic hours, material too dry, hard brace, easily broken, finished water is too low.
Fourth, seasoning mix
1. Strictly in accordance with the formula, the right balance to take flavors and fragrances, each in the sugar and mix well and then wipe the surface evenly, sugar folded edges to the center to avoid the flavor out of taste.
2. According to the principles of hard surface folding bag, folding repeatedly rubbed flat.
Fifth, brace shape
1. According to operational experience, sugar folded After cooling, to pull the machine forming within the brace. Sugar should be controlled at 80-85 degrees temperature in winter, bracing 90 degrees the temperature Cao.
2. According to the viscosity of sugar, flexibility to adjust the tension rod speed; normal speed of 22, viscosity, extensibility is bad, brace the speed should be adjusted to 21, sugar dry hard surface, easy off, pull machine speed should be synchronized.
Sixth, the cooling
1. Cooling temperature
2. Cooling time
VII, packaging
1. According to the day of production of product variety and receive packaging, bottles and packaging film, a good debugging packaging machine.
Eight storage
1. By receiving the number of raw materials, the normal rate of quality storage.
Note:
1. When the humidity ≤ 30 for production, humidity is not appropriate to open the window, not the fans, with fewer ingredients, slow down, a small amount of production; environmental humidity ≤ 50 appropriate to production.
2. Cooling machine out of the box a small amount of sugar access and timely tiled in stainless steel tank.
3. Molding workshop and packing workshop and put on a dehumidifier to reduce humidity. |
Hard candy Machinery